06/Plant & equipment
Machines & Equipment
The injection moulding machines, toolroom, inspection equipment and material flow behind the components we supply, photographed on our shop floor in Bhosari, Pune.
Equipment summary
What is on our shop floor
Equipment grouped by what it does. For a detailed machine list with makes and tonnages, request our company profile.
| Area | Equipment | Used for |
|---|---|---|
| Injection moulding | Horizontal machines, 50T–380T clamping force, including Hyundai machines | Housings, covers, connector bodies, enclosures |
| Vertical moulding | Vertical injection moulding machines with rotary table | Insert moulding, where inserts are loaded before each shot |
| All-electric moulding | All-electric injection moulding machines | Production moulding within the 50T–380T range |
| Material preparation | Hopper dryers on the machines; racked raw material store | Drying moisture-sensitive polymers; material storage |
| Toolroom | CNC & VMC machining, milling, surface grinding, EDM & wire EDM, CNC gun drilling, die spotting | Building, correcting and maintaining moulds |
| Inspection | Profile projector, surface plate, digital micrometers, bore gauges, dial instruments, plug and pin gauges | First-article, in-process and final inspection |
| Dispatch | Finished goods area | Packing and staging for dispatch |
Injection moulding machines
Moulding machines
Horizontal machines run most component programmes; vertical machines handle parts where inserts are loaded into the tool. Select an image to enlarge it.
Moulding line
Injection moulding machines along the production aisle.
Hyundai EDIA 380
Horizontal injection moulding machine with hopper dryer.
Machine in production
Machine running with the operator at the station.
Process setting
Setting parameters at the machine controller.
Vertical moulding machine
Vertical machine with rotary table for insert moulding.
Insert loading station
Tooling area of the vertical press.
Toolroom
Moulds & tooling
Steel moulds built and maintained in-house, on the bench and mounted in the machine.
Mould halves
Cavity and core halves of a production mould.
Tool build
Cavity detail and guide pillars.
Tool in machine
Multi-cavity tool mounted in the platen.
Cavity view
Open tool with parts before ejection.
Cooling circuit
Tool mounted with cooling connected.
Platen open
End of cycle with the part in the tool.
Toolroom machining
VMC, milling, surface grinding & wire cut
The core metal-cutting and finishing processes used to build, correct and maintain our moulds — CNC machining, milling, surface grinding and wire EDM. Images are representative of the machine types used in the toolroom.
VMC machining centre
CNC vertical machining centre for cavity and core work.
Milling machine
Milling of plates, cores and cavity blocks.
Surface grinder
Grinding plates and inserts flat, parallel and to size.
Wire-cut EDM
Wire EDM for precise profiles and hardened inserts.
Inspection & facility
Metrology, material flow and dispatch
Profile projector
Profile projector and surface plate.
Measuring instruments
Micrometers, bore gauges and dial instruments.
Plug & pin gauges
Colour-coded gauges for bore checks.
Digital micrometer
Used for dimensional checks.
Raw material store
Polymer held on racked storage.
Finished goods
Packed goods staged for dispatch.
Engineering office
Engineering and administration.
At the machine
Operator at the moulding machine.
Production floor
Moulding floor under the crane bay.
Plant visit & enquiry
Will your part run on our machines?
Send the part and volumes and we will confirm the machine and tooling approach. Facility visits can be arranged by appointment.