06/Plant & equipment
Machines & Equipment
The injection moulding machines, toolroom, inspection equipment and material flow behind the components we supply, photographed on our shop floor in Bhosari, Pune.
Equipment summary
What is on our shop floor
Equipment grouped by what it does. For a detailed machine list with makes and tonnages, request our company profile.
| Area | Equipment | Used for |
|---|---|---|
| Injection moulding | Nine horizontal machines, 80T–450T clamping force (Hyundai and Zhafir Plastics) | Housings, covers, connector bodies, enclosures |
| Vertical moulding | One 80T vertical machine with rotary table (Yuhdak) | Insert moulding, where inserts are loaded before each shot |
| Material preparation | Hopper dryers on the machines; racked raw material store | Drying moisture-sensitive polymers; material storage |
| Toolroom | CNC machining centre (VMC), turret milling, surface grinding, lathe & die spotting in-house; wire EDM, gun drilling & vacuum hardening via approved partners | Building, modifying and maintaining moulds in-house with immediate response |
| Inspection | Profile projector, surface plate, digital micrometers, bore gauges, dial instruments, plug and pin gauges | First-article, in-process and final inspection |
| Dispatch | Finished goods area | Packing and staging for dispatch |
Machine list
Injection moulding machine list
Our installed injection moulding fleet: ten machines from 80T to 450T clamping force — nine horizontal presses and one vertical machine with a rotary table for insert loading.
| M/C No. | M/C Tonnage | Make | M/C Drive |
|---|---|---|---|
| IMM-01 | 80T Horizontal | Hyundai | Toggle Servo |
| IMM-02 | 120T Horizontal | Hyundai | Toggle Servo |
| IMM-03 | 120T Horizontal | Zhafir Plastics | Toggle Servo |
| IMM-04 | 150T Horizontal | Hyundai | Toggle Servo |
| IMM-05 | 160T Horizontal | Zhafir Plastics | Toggle Servo |
| IMM-06 | 200T Horizontal | Hyundai | Toggle Servo |
| IMM-07 | 250T Horizontal | Hyundai | Toggle Servo |
| IMM-08 | 380T Horizontal | Hyundai | Toggle Servo |
| IMM-09 | 450T Horizontal | Hyundai | Toggle Servo |
| IMM-10 | 80T Vertical | Yuhdak | Toggle |
Shot capacity and tie-bar spacing for a specific machine can be confirmed on enquiry. For the full equipment schedule, request our company profile.
Injection moulding machines
Moulding machines
Horizontal machines run most component programmes; vertical machines handle parts where inserts are loaded into the tool. Select an image to enlarge it.
Moulding line
Injection moulding machines along the production aisle.
Hyundai EDIA 380
Horizontal injection moulding machine with hopper dryer.
Machine in production
Machine running with the operator at the station.
Process setting
Setting parameters at the machine controller.
Vertical moulding machine
Vertical machine with rotary table for insert moulding.
Insert loading station
Tooling area of the vertical press.
Toolroom
Moulds & tooling
Steel moulds built and maintained in-house, on the bench and mounted in the machine.
Mould halves
Cavity and core halves of a production mould.
Tool build
Cavity detail and guide pillars.
Tool in machine
Multi-cavity tool mounted in the platen.
Cavity view
Open tool with parts before ejection.
Cooling circuit
Tool mounted with cooling connected.
Platen open
End of cycle with the part in the tool.
Toolroom equipment & processes
In-house machining & specialist partner processes
Core metal-cutting, grinding and fitting are performed in-house so tool maintenance and modifications remain immediate. Specialist operations (wire EDM, deep gun drilling, vacuum heat treatment) are executed through long-standing approved partners.
| Equipment / Process | Make / Type | Working Envelope | Capability / Precision | Operation |
|---|---|---|---|---|
| CNC Vertical Machining Centre (VMC) | CNC 3-Axis Heavy Duty VMC | 800 × 500 × 500 mm | High-speed roughing & semi-finishing of cavity/core blocks (±0.01 mm) | In-House |
| Turret Milling Machine | Precision Universal Milling with DRO | 1000 × 300 mm table | Mould base plate squaring, pocketing, guide bush boring | In-House |
| Precision Surface Grinder | Hydraulic Surface Grinder | 450 × 200 mm magnetic chuck | Flatness and parallelism finishing of plates and inserts (±0.005 mm) | In-House |
| Centre Lathe & Turning | Precision Toolroom Lathe | Up to 350 mm swing | Guide pillars, sprue bushes, ejector pins, circular inserts | In-House |
| Die Spotting & Assembly | Heavy-Duty Fitting Bench & Press | Up to 1000 × 800 mm mould bases | Blue-matching parting surfaces, slider fitting, ejection & cooling circuit leak testing | In-House |
| Mould Polishing & Bench Work | Ultrasonic & Micro-Grinding Tools | Core & Cavity Inserts | SPI A2/B1 mirror and draw polishing to eliminate ejection marks | In-House |
| CNC Wire-Cut EDM | Submerged CNC Wire EDM | 400 × 300 × 250 mm | Intricate profiles, sharp core pins, slide tracks in hardened tool steels | Approved Partner |
| CNC Sinker EDM (Spark Erosion) | Precision CNC Spark Eroder | 350 × 250 × 250 mm | Deep ribs, sharp internal corners, uniform spark-textured cavity finish | Approved Partner |
| CNC Deep-Hole Gun Drilling | Horizontal / Vertical Gun Drill | Hole Ø4–25 mm, depths up to 800 mm | Optimised conformal and straight-line cooling channels for cycle control | Approved Partner |
| Vacuum Heat Treatment | Vacuum Hardening & Tempering | H13, P20, 1.2344, 1.2738 | Controlled vacuum hardening (48–52 HRC) with certified hardness reports | Approved Partner |
VMC machining centre
CNC vertical machining centre for cavity and core work.
Milling machine
Milling of plates, cores and cavity blocks.
Surface grinder
Grinding plates and inserts flat, parallel and to size.
Wire-cut EDM
Wire EDM for precise profiles and hardened inserts.
Inspection & facility
Metrology, material flow and dispatch
Measuring instruments calibrated against national standards, dedicated polymer drying, and staged storage for raw materials and packed finished components.
| Instrument / Equipment | Type / Specifications | Range / Capacity | Resolution / Accuracy | Primary Application |
|---|---|---|---|---|
| Digital Profile Projector | Optical Comparator with Digital Readout (DRO) | 300 × 200 mm XY Stage | ±0.002 mm | 2D profiles, radii, taper angles, pitch, small critical contours |
| Granite Surface Plate & Height Gauge | Grade 0 Granite Reference with Digital Height Gauge | 1000 × 630 mm Plate; 0–600 mm Height | 0.001 mm | Datum reference plane, stepped dimensions, flatness checks |
| Digital Outside Micrometers | Precision Digital Micrometers (Ratchet Stop) | 0–25, 25–50, 50–75, 75–100 mm | 0.001 mm | Wall thickness, outer ribs, boss outer diameters, critical widths |
| Dial Bore Gauges | Two-Point Precision Bore Gauges | 10–18 mm, 18–35 mm, 35–50 mm | 0.002 mm | Internal cylinder diameters, bore roundness, hole taper |
| Plug & Pin Gauge Sets | Class M Hardened Steel Pin Sets (0.01 mm increments) | Ø0.50 mm to Ø12.00 mm | ±0.001 mm | Go / No-Go verification of connector holes, core pin bores, clips |
| Digital Vernier Calipers | Stainless Steel Digital Calipers | 0–150 mm, 0–300 mm | 0.01 mm | General component dimensions, overall lengths and depths |
Profile projector
Profile projector and surface plate.
Measuring instruments
Micrometers, bore gauges and dial instruments.
Plug & pin gauges
Colour-coded gauges for bore checks.
Digital micrometer
Used for dimensional checks.
Raw material store
Polymer held on racked storage.
Finished goods
Packed goods staged for dispatch.
Engineering office
Engineering and administration.
At the machine
Operator at the moulding machine.
Production floor
Moulding floor under the crane bay.
Plant visit & enquiry
Will your part run on our machines?
Send the part and volumes and we will confirm the machine and tooling approach. Facility visits can be arranged by appointment.