Quality
Quality Assurance & Metrology
Quality planned into the mould, held in the process and verified against your drawing at the first article, during production and before dispatch.
Quality assurance
Quality begins with robust product and mould design
Quality begins with robust product and mould design. Potential moulding defects are addressed through DFM, mould design, process control and defined inspection stages.
Sink marks, flash, short shots, voiding and warpage usually trace back to wall thickness transitions, gating location, venting or cooling balance. We resolve these upstream through design-for-manufacture (DFM) review and mould engineering, lock in the processing window with closed-loop servo controls, and verify defined characteristics against your approved inspection plan.
- Drawing & DFM review before tool release
- Mould design verified for balanced filling, cooling and venting
- Raw material lot verification and moisture drying control
- Defined inspection plan for critical-to-quality (CTQ) characteristics
Inspection & testing
Three inspection stages for every component run
1. First-article inspection (FAIR)
Samples from each new or modified mould are measured against the 2D drawing and 3D CAD model before series production is released.
2. In-process inspection
Critical dimensions, parting line flash, sink marks, gate vestige, and surface appearance are checked at scheduled intervals during the run.
3. Pre-dispatch inspection
Final lot checks, batch traceability verification, quantity counting, protective packing, and shipping documentation release.
Metrology
Measuring equipment in our inspection area
Profile projector
Optical measurement of profiles, radii, pitches and small features with digital DRO.
Micrometers & bore gauges
External and internal bore dimensions checked on critical-to-quality features.
Plug & pin gauges
Precision go/no-go pin sets (0.01 mm steps) for rapid hole and bore verification during production.
Surface plate & height gauge
Grade 0 granite surface plate and digital height gauge for datum reference checks.
Quality systems & OEM readiness
Quality records & traceability systems
Defined characteristics are inspected and recorded according to the approved inspection plan. We support OEM and Tier-1 procurement requirements with comprehensive documentation:
- Traceable calibration control: Periodic calibration of all gauges and measuring instruments against national standards
- Lot & batch traceability: Forward and backward traceability from incoming raw material lot to finished product packaging
- Control plans & inspection plans: Formalised inspection frequency, sampling size, and measurement instruments per drawing
- PPAP capability: Production Part Approval Process documentation (Level 1–3 support, dimensional reports, material certs)
- MSA & SPC capability: Measurement system analysis and statistical process control (Cp/Cpk studies) upon request
- Material test certificates (MTC): Raw resin manufacturer CoC and test reports verified upon inward receipt
- Inspection record retention: Secure archiving of all quality records, FAIRs and release certificates
| Certification / Registration | Verifiable Details |
|---|---|
| Quality Standard | ISO 9001:2015 Quality Management System |
| Certification Scope | Manufacture of Plastic Injection Moulded Components & Moulds |
| Certificate Verification | Certificate number, accredited certifying body, and validity schedule available on request for customer vendor audits |
| Established | 2024 · Led by team with 20+ years tooling & moulding experience |
| GST Registration | GSTIN 27HDDPD0938R1Z2 |
| MSME (Udyam) | UDYAM-MH-26-0677827 |
| Import Export Code | IEC HDDPD0938R |
On the inspection bench
Defined characteristics inspected and recorded
Characteristics defined in the approved inspection plan are checked at first-article, in-process and final stages against your drawing, and the measurements are recorded for release.
Further reading
Quality guides
Quality requirements
Tell us what your approval needs
Share your drawing, critical characteristics and documentation requirements, and we will confirm how they will be checked and recorded.