Capabilities
Injection moulding and tooling capabilities
Mould design, mould manufacturing, plastic injection moulding, prototype development and component supply, handled by one team at our facility in Bhosari, Pune.
Capability hub
Six capabilities, one accountable team
Use them together for a complete part, or individually: a mould design, a tool, or moulding from your existing tool.
Design & engineering01Tool & Mould Design
Part analysis, feasibility, reverse engineering and mould-flow simulation.
- Parting line analysis
- Gating, cooling & ejection design
Toolroom02Mould Manufacturing
Prototype and series injection moulds built and maintained in-house.
- CNC, VMC, EDM & wire EDM
- Die spotting & trial
Core capability03Plastic Injection Moulding
Horizontal and vertical machines from 80T to 450T.
- Prototype to production runs
- Insert moulding
Development04Prototype & Product Development
Proto tooling and sample moulding through to series hand-over.
- Proto tools
- Validation & sign-off
Supply05Plastic Component Manufacturing
Custom moulded components supplied to your drawing and schedule.
- Built to drawing
- Inspected before dispatch
Plant06Machines & Equipment
Moulding machines, tooling and inspection equipment on our floor.
- 80T–450T machines
- Metrology equipment
How they connect
One route from drawing to delivered parts
Design
Feasibility and mould design decide how the part will fill, cool and release.
Tool
The mould is built in our toolroom and trialled on our machines.
Mould
Parts are moulded with set parameters and in-process checks.
Supply
Inspected parts are packed and delivered to your schedule.
At a glance
Capability summary
For part-specific confirmation (machine size, cavities, material grade), share your drawing.
| Moulding fleet | Ten machines, 80T–450T: nine horizontal servo-toggle presses (Hyundai & Zhafir) and one vertical rotary press (Yuhdak) |
|---|---|
| Toolroom operations | In-house VMC machining, milling, surface grinding, lathe & die spotting; approved partners for wire EDM, gun drilling & vacuum hardening |
| Mould design | 3D CAD/CAM mould design, DFM analysis, parting line review, mould-flow simulation |
| Tool steels | H13, P20, 1.2344, 1.2738 with certified vacuum heat treatment (48–52 HRC) |
| Polymers processed | PA6, PA66 (unfilled & GF), POM, ABS, PC, PBT, PP with dehumidifying hopper drying |
| Inspection & quality | ISO 9001:2015 certified QMS, digital profile projector, micrometers, bore gauges, pin sets; FAIR, lot traceability & PPAP support |
Further reading
Guides from our engineering team
Start a project
Discuss your requirement with our engineers
Drawings, 3D models or a sample part: send what you have and we will review it.